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Automation of Chemical Process Automation of Chemical Process Automation of Chemical Process Automation of Chemical Process

Project Details

Application Click to OpenClick to Close

DYES AND CHEMICAL REACTOR AUTOMATION.

Objectives Click to OpenClick to Close
  • Dyes and Chemical industries involve reactions like nitration, sulphonation, hypo chlorination, ethoxilation, SKRAUP synthesis etc.
  • These are high inertia reactors and to achieve very difficult control of process parameters within limits.
  • Take care of RAMP and SOAK profiles of operation
  • In case of RUNAWAY reactors ensure safety by controlling exothermic process.
  • Improve recovery of solvents and reduce production time.
Solution We Provide Click to OpenClick to Close
  • Entire process automation taking care of accurate temperature control and Critical RAMP and SOAK profiles.
  • PLC in built programmer controller controls operation of process during RAMP and SOAK.
  • Supervisory Control software for writing recipe of batch and handling alarms.
  • Permissive commands from operator for RUN AWAY processes.
  • Fully expandable system for smooth addition of reactors.
KEY FEATURES Click to OpenClick to Close
  • Consistent Batch operation leading towards good Yield.
  • Better quality control over manual Operation.
  • Increased production due to reduction in batch timing.
  • Manpower reduction saving production cost.
  • Smooth recovery of solvents
  • Ensured safety for RUNAWAY processes by interlocks for power failure, air failure, and open sensor etc. accidental conditions.
REFERENCES Click to OpenClick to Close
  1. Colourtec industries ltd.,surat
  2. Atul ltd.,valsad
  3. Mahavir synthesis
  4. Project4: Water Pumping Station and Pipeline SCADA
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